[See pictures below]
1. Find your map and print it out. I like the 2x2 size (4 pages). Owl and Mouse (listed in other post) is an excellent resource.
2. Color. I use the command cards as a guideline for Europe but when I was finished I realized a few countries were missing and I had to make a few new cards and tried to fit the same size. Each command card says something like: "Find Germany. Color it green. Mark Germany off of the list." I should make the list now but I have a feeling it's not going to get done so, instead of adding it to my "guilt list of things undone" I'll just let it go for now. Note: If you don't have command cards, just color however you wish with the water always blue.
3. Trim and tape pages together. I use scotch tape on the back.
4. Laminate [my favorite place to laminate is Mardel for only $0.25 a foot]
5. Use rubber cement to attach to foam board. You could use spray adhesives but I don't do well with those.
6. Trim using exacto knife and a metal ruler.
7. Finish the edges. I like to put some clear strapping tape around all of the edges. You can skip steps 5-7 completely if you are going to just use the map on a carpet square or corkboard.
8. Poke holes in each country. Stand back and enjoy your accomplishment. Call all of your children and allow them to bask in the glory of your talent with you (give them a gentle nudge if they don't oooh and aaaah right away).
9. Make your pins [this may be another post later with pictures]. T-pins work really well. Print and cut your labels (country name, capital, landmarks, whatever). I use blank white labels for the backing. I peel the blank label and place it sticky side up; put the T part of the T-pin on it; place the word label text side up; smoosh all together. Trim the edges. Ta-Da!
Storage: Since I don't have much room I have them stacked on several shelves. You can see how I added shelves to the tall shelf for map puzzles/pin maps at these links (since I can't get blogger to paste it here from a url).
The picture below on the left is when I had glued it to the foam board in the corner. It's on a white table so it's a bit hard to see. The picture on the right shows the tools I like to use to cut the foam board. Notice the extra foam board underneath - put something like that or cardboard under what you are cutting and don't do this on a nice dining room table! I always do it on the floor.